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Depopulation Methods for a Commercial Layer Flock: Part 1 and 2

09 July 2007

By A. Bruce Webster, Extension Poultry Scientist , University of Georgia College of Agricultural and Environmental Sciences.

Part 1

Avian influenza (AI) is a serious threat to poultry, and now the H5N1 AI virus is dangerous to humans as well. Eradication is considered to be the only viable solution to control the disease when it occurs. This generally means mass depopulation of flocks found to be positive for AI, and perhaps neighboring flocks as well. Various methods to depopulate flocks of poultry in emergency situations have been considered. Among these are cervical dislocation, water-based foam killing, poisoning with avicides, and gas killing. How viable are any of these methods for commercial caged layer flocks? A special problem of the commercial egg industry is that caged laying hens must be handled individually during removal.

Cervical Dislocation.

This method requires each bird to be killed individually. Training and skill is necessary to kill birds humanely, and fatigue would be a problem if a person must kill a large number of birds in a day. A person fully dressed in personal protection equipment (PPE) could become overheated and be tempted to remove parts of it for the sake of comfort. The repetitious reaching into cages and handling of struggling hens would create abundant opportunities for protective suits to snag and tear on projections. Large numbers of people would be required to depopulate a house quickly. Hens produce strong, convulsive wing-flapping after cervical dislocation. Birds which are killed in rapid succession by this method are difficult to contain due to the violence of these convulsions and raise a lot of dust, which could be contaminated by AI virus. Cervical dislocation may be suitable for depopulation of small flocks in the absence of a better method, but is unlikely to be appropriate for commercial flocks. In Canada, a neck breaking device has been tested which helps remove human error from the killing procedure. The birds are carried from the house to the device.

Water-Based Foam.

This method uses medium expansion water-based foam (similar to fire-fighting foam) to cover birds. The performance standards of the foam have been stipulated by the USDA-APHIS in the document, “USDA-APHIS Performance Standards for the Use of Water-Based Foam as a Method of Mass Depopulation of Domestic Poultry.” The foam lodges in the trachea of a bird and prevents it from breathing. While it may not be possible to characterize foam killing as euthanasia, the method has features which make it very attractive for mass depopulation in situations where there is physical or biological danger to humans. Since the foam spreads well and builds up easily to depths above the height of poultry, a floor-housed flock can be quickly killed. Only one person must enter the house to operate the foam generator. This person does not have to handle live birds and can finish the job with little threat to the integrity of PPE. The foam suppresses dust, and can be impregnated with antimicrobial agents. Unfortunately, the foam does not penetrate well into cages nor hold its consistency inside the cage, so the foam method does not appear be viable at this time for mass depopulation of commercial caged layer flocks. It may also be difficult to get medium expansion foam to build up on slats, particularly if these are raised above floor level, so the method may not be ideal for layer breeder houses or certain designs of cage free houses.

Avicides.

An avicide is a poison that is more toxic to birds than to other vertebrate species, however, the substance may still be dangerous to non-avians. Conceivably, the best way to deliver an avicide would be through the water, but it might also be put into the feed. Uncontaminated water or feed would have to be cleared from drinker or feeder systems before an avicide could reach the flock. Extensive preparation of the house holding the flock would not otherwise be required. Relative to other methods, this approach would be slow because birds would have to consume enough poison to kill them. Hens having taken non-lethal doses might stop drinking or eating due to malaise from the effects of the avicide. A preliminary trial to evaluate a water-borne avicide for flock depopulation in another part of the world was reportedly less successful than hoped for, even when the flock was deprived of water before administration of the avicide. A flock with a disease necessitating depopulation may have many individuals off water or feed, making the timely delivery of an avicide impossible.

Other Methods.

Electrocution and high speed maceration have been tried in various parts of the world as methods for flock depopulation. Both require carrying live birds to the apparatus intended to kill them. These methods have the same problems regarding the amount of human labor and threat to integrity of PPE as do other methods which involve handling of individual birds. The feather cover of laying hens insulates the birds and makes it difficult to deliver a killing charge of electricity. As a result, the electrocution method can have many hens pass through the killing apparatus alive. Instantaneous maceration can be humane if conducted properly, but is esthetically displeasing to the public. It also creates potential to release bits of tissue, blood and bodily fluids into the environment around the mascerator, and the mass of ground birds would have to be carefully managed to prevent spills or seepage. These problems make maceration problematic for AI control.

Of the mass depopulation methods considered so far, foam suffocation would be the best option for a floor-housed flock with no structures for hens to climb on to escape the foam. None of the methods are desirable to deal with an H5N1 AI outbreak in a caged layer flock. Part 2 of this series will discuss gas killing.

Part 2

Part 1 of this two-part series considered cervical dislocation, water-based foam killing, poisoning with avicides, electrocution, and masceration as mass depopulation methods. All were inadequate for caged commercial layer flocks when dealing with H5N1 AI. Gas killing will be discussed here.

Gas Killing

Although poisonous gases such as carbon monoxide and cyanide gas have been tried in various nations to depopulate poultry flocks, carbon dioxide, a non-poisonous gas, has been the preponderant choice. Carbon dioxide is relatively inexpensive and normally is readily available. Given enough exposure time, 40% CO2 in air is sufficient to kill chickens (Gerritzen et al., 2004). Concentrations above 55% will kill birds quickly (Mohan Raj and Gregory, 1990). Gas killing requires the gas mixture to be contained. This can be done using portable chambers, chambers assembled on site, or by using the interior of the building in which the flock is housed.

Portable Chambers.. The MAK (modified atmosphere killing) cart, used in the U.S. egg industry for spent hen removal, is an example of a portable chamber. Live birds must be caught and placed into the chamber, which is kept filled with a stunning atmosphere of CO2. Since the carts are rolled into the house, killing takes place immediately after the hens are caught, minimizing any distress that the birds might experience. Relatively little CO2 is used, i.e., about 108 ft3 (13 lb) CO2/1000 hens for the MAK cart (Webster et al. 1996). This method is probably the most feasible alternative for depopulating caged layer flocks when there is little disease danger to humans. However, numerous carts and people are needed to depopulate a house quickly, and it would be difficult to maintain the integrity of personal protection equipment (PPE) due to worker discomfort and snagging of clothing on projection in the work environment.

Chambers Assembled Onsite. The tenting method, in which flocks of floor-housed birds are enfolded in large sheets of plastic, is an example of a chamber assembled onsite. Tenting is most effective for floor housed broilers, which are relatively inactive and can be enfolded in place. The method can be adapted somewhat for active birds such as floor-housed commercial laying hens or breeders by setting up an enclosure in a free area of the house and driving birds into it. People are required to drive the birds, and the disturbance raises a lot of dust. Workers would have to be in the house for a lengthy time and would experience discomfort when fully suited in PPE. The tenting method is not suitable for caged layer flocks.

A chamber could be assembled outside a commercial layer house to kill hens removed from the house in pullet carts. This approach would be no improvement over the portable chamber approach, and somewhat increases the difficulty of bird handling in regard to loading and unloading of pullet carts. In Canada, a chamber has been designed which is set up outside the layer house and the hens carried out by hand and put into it.

Whole-House Gassing. This method reduces the exposure of people to live, potentially AIinfected hens since there is no need for a lot of people to enter the house before the birds are dead. Caged birds would still have to removed individually from cages. Although the integrity of PPE would be an issue, the problem should be more manageable than when catching live birds.

Modern commercial layer houses should not be difficult to seal for gas killing, if adequate materials are available. The fans and air inlets would be the major sites of gas leakage and would have to be covered. Loose fitting doors should also be sealed. The house must not be sealed completely. Some openings in the upper part of the house are necessary to allow air to escape as CO2 is introduced. Tests in Canada and other nations have shown that the injection of the equivalent of an entire house volume of CO2 is necessary to achieve a final CO2 concentration of 60% in a layer house. Rapid injection of such a large volume of CO2 can cause gas lines to freeze up and can also produce extremely low temperatures in the house near the injection point. Special gas delivery technology is necessary to prevent lines being blocked with frozen CO2 and avoid bird distress due to excessive cold. Such technology must be available when needed for whole-house gassing to be viable for mass depopulation.

A high-rise commercial layer house that has dimensions 500 ft L x 54 ft W x 16 ft H has an interior volume of roughly 432,000 ft3, including the living space and manure storage area. Assuming for the sake of argument that 10% of this space is occupied by birds, equipment, manure and structural materials, roughly 390,000 ft3 of CO2 would be necessary to gas the house. This translates to about 24 tons of liquid CO2 needed for delivery to the site. The price of CO2 varies regionally, but using a ball-park price of $75.00 per ton, the cost of the CO2 alone would be $1,800.00 for one house. A single story house with stacked cage batteries and manure removal on belts should need half the amount of CO2 to kill the same number of birds. If multiple layer houses had to be depopulated in a quarantine zone, demand for CO2 could outstrip the local supply and drive up prices due to logistic difficulties getting CO2 delivered from other areas. In a worst case scenario, it may not be possible to get enough CO2 in time.

Conclusion

There does not appear to be a good method at present for mass depopulation of commercial caged layer flocks in situations where humans could be infected by a disease carried by the birds. Existing methods either require extensive human-bird contact, which would probably be refused by the people assigned to remove the birds, or are likely to be impractical in the time frame required. Should an emergency arise that calls for mass depopulation of commercial caged layer flocks, it is difficult to think what might actually happen.

Although a mass depopulation event would be hard for any poultry company to cope with, it would be particularly devastating for an egg company with flocks concentrated in a complex of houses on one property. This and the lack of a good depopulation procedure make biosecurity a special imperative for the layer industry; even more so than for other sectors of the poultry industry. If an AI outbreak occurs in the vicinity of a commercial layer flock, vaccination of the flock may help contain the outbreak without going to the extreme of mass depopulation, provided biosecurity procedures have kept the flock shielded from the virus. Egg companies should seriously consider upgrading their biosecurity efforts.

References

Gerritzen, M.A., B. Lambooij, H. Reimert, A. Stegeman, and B. Spruijt. 2004. On-farm euthanasia of broiler chickens: effects of different gas mixtures on behavior and brain activity. Poultry Science 83:1294-1301.

Mohan Raj, A.D., and N.G. Gregory. 1990. Investigation into the batch stunning/killing of chickens using carbon dioxide or argon-induced hypoxia. Research in Veterinary Science 49:364-366.

Webster, A.B., D.L. Fletcher, and S.I. Savage. 1996. Humane on-farm killing of spent hens. Journal of Applied Poultry Research 5:191-200.

June 2007



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